Convert the fraction before rounding anything
NIST defines an inch as exactly 25.4 mm.
Therefore 15/16 in × 25.4 mm/in equals 23.8125 mm, while 1 in equals 25.4 mm. Their nominal diameter difference is 1.5875 mm. These are exact unit-conversion results for the stated nominal sizes, not measurements of a particular bearing. They also do not provide manufacturing tolerances or an acceptable shaft-fit range. The practical benefit of carrying the fraction through the calculation is that a nearby-looking metric number cannot conceal a different nominal requirement. Keep the original unit attached to every value until both sizes have been converted consistently.


